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1941 steht Kreckler als Familienunternehmen in vierter Generation für durchdachte und zukunftssichere Lagerlösungen.","Qualität und Zuverlässigkeit sind unser Versprechen.","Bahnhofstraße 25a, 69493 Hirschberg an der Bergstraße","","Abonnieren Sie unseren Newsletter für exklusive Angebote und Neuigkeiten.","Alle Preise inkl. MwSt., zzgl. Versandkosten.",[772,777,782],{"id":773,"icon":774,"heading":775,"content":776},58,"ShieldCheck","Made in Germany","Qualität namhafter deutscher Hersteller – getragen von über 90 Jahren Branchenerfahrung unseres Familienunternehmens und bis zu 10 Jahren Garantie.",{"id":778,"icon":779,"heading":780,"content":781},59,"HardHat","Professionelle Regalprüfung","Fachgerechte Prüfung Ihrer Lagereinrichtung durch geschulte Fachkräfte. Profitieren Sie von unserer 3D-Lagerplanung mit professioneller Visualisierung.",{"id":783,"icon":784,"heading":785,"content":786},60,"Wrench","Persönliche Beratung","Inhabergeführtes Familienunternehmen mit über 90 Jahren Erfahrung. Von der Planung bis zur Montage – wir begleiten Sie bei jedem Schritt mit kostenloser Fachberatung.",[788,794,800],{"id":31,"slug":789,"name":790,"tagline":791,"logo":792,"shopwareManufacturerId":793},"schulte-lagertechnik","SCHULTE Lagertechnik","Lagertechnik Made in Germany","https://directus.kreckler.shop/assets/0ae02eab-48c2-4c0c-ab66-a4810a91821c","60f23691d6d940bd5af7c8fb331f756f",{"id":49,"slug":795,"name":796,"tagline":797,"logo":798,"shopwareManufacturerId":799},"fetra","fetra Transportgeräte","Transportlösungen seit 1855","https://directus.kreckler.shop/assets/ea9ce8f7-ab8d-47eb-b26d-b1c0db9ee3d3","72b328d370c01b1e4c9f01f3d4e71026",{"id":26,"slug":801,"name":802,"tagline":803,"logo":804,"shopwareManufacturerId":805},"lista","LISTA","Swiss Quality Workspace Solutions","https://directus.kreckler.shop/assets/e30371cc-1a17-4cf7-a56f-2836ce64f664","1dbdd476637d4786a0f73e0ca87a0e58",{"id":26,"title":807,"slug":808,"excerpt":809,"content":810,"publishedAt":811,"category":812,"categorySlug":813,"author":814,"readTime":145,"imageUrl":815},"Racking Inspection according to DIN EN 15635: The Complete Guide for 2026","regalpruefung-din-en-15635-leitfaden-2026","Everything you need to know about the annual racking inspection – obligations, procedures, damage classes, and tips for greater warehouse safety according to DIN EN 15635.","\u003Ch2>Why Racking Inspection According to DIN EN 15635 is Mandatory\u003C/h2>\u003Cp>Operating storage racks comes with responsibility – not only for the goods but, above all, for the safety of employees. The European standard \u003Cstrong>DIN EN 15635\u003C/strong> (\"Steel static storage systems – Application and maintenance of storage equipment\") governs how racking systems must be safely operated, inspected, and maintained.\u003C/p>\u003Cp>In combination with the \u003Cstrong>Industrial Safety Ordinance (BetrSichV)\u003C/strong> and the rules of professional associations, regular racking inspection is not a recommendation but a \u003Cstrong>legal requirement\u003C/strong>. Violations can lead to serious accidents and result in heavy fines and liability risks.\u003C/p>\u003Ch2>The Three Inspection Levels at a Glance\u003C/h2>\u003Ch3>1. Weekly Visual Inspection (Internal)\u003C/h3>\u003Cp>DIN EN 15635 requires warehouse staff to conduct visual inspections of racking systems at \u003Cstrong>regular intervals\u003C/strong> – ideally weekly. The focus is on obvious damage:\u003C/p>\u003Cul>\u003Cli>Bent or dented uprights and beams\u003C/li>\u003Cli>Missing or damaged safety pins\u003C/li>\u003Cli>Loose or missing base plates and anchors\u003C/li>\u003Cli>Overloading of individual racking bays\u003C/li>\u003Cli>Damaged column protection profiles\u003C/li>\u003C/ul>\u003Ch3>2. Monthly Check by the Safety Officer\u003C/h3>\u003Cp>The operational \u003Cstrong>Person Responsible for Storage Equipment Safety (PRSES)\u003C/strong> carries out a more systematic check regularly. The appointment of a PRSES is \u003Cstrong>mandatory\u003C/strong> according to DIN EN 15635 for any business using racking systems.\u003C/p>\u003Ch3>3. Annual Expert Inspection (External)\u003C/h3>\u003Cp>At least once a year, a \u003Cstrong>qualified person\u003C/strong> – a certified racking inspector – must perform a comprehensive inspection. This inspection includes:\u003C/p>\u003Cul>\u003Cli>Full inventory of all racking components\u003C/li>\u003Cli>Assessment of damage according to the traffic light system (green/yellow/red)\u003C/li>\u003Cli>Check of stability and anchoring\u003C/li>\u003Cli>Inspection of load capacity plates\u003C/li>\u003Cli>Creation of a legally secure inspection report\u003C/li>\u003C/ul>\u003Ch2>The Traffic Light System: Correctly Categorising Damage\u003C/h2>\u003Cp>DIN EN 15635 defines a proven \u003Cstrong>three-level system\u003C/strong> for assessing racking damage:\u003C/p>\u003Ctable>\u003Cthead>\u003Ctr>\u003Cth>Level\u003C/th>\u003Cth>Colour\u003C/th>\u003Cth>Meaning\u003C/th>\u003Cth>Action\u003C/th>\u003C/tr>\u003C/thead>\u003Ctbody>\u003Ctr>\u003Ctd>1\u003C/td>\u003Ctd>🟢 Green\u003C/td>\u003Ctd>Signs of use, no safety risk\u003C/td>\u003Ctd>Observe, reassess during the next inspection\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>2\u003C/td>\u003Ctd>🟡 Yellow/Orange\u003C/td>\u003Ctd>Damage present, limited use possible\u003C/td>\u003Ctd>Mark immediately, repair within 4 weeks\u003C/td>\u003C/tr>\u003Ctr>\u003Ctd>3\u003C/td>\u003Ctd>🔴 Red\u003C/td>\u003Ctd>Significant damage, acute danger\u003C/td>\u003Ctd>Block and unload the racking bay immediately, urgent repair/replacement\u003C/td>\u003C/tr>\u003C/tbody>\u003C/table>\u003Ch2>Common Mistakes in Racking Inspection\u003C/h2>\u003Col>\u003Cli>\u003Cstrong>No PRSES appointed:\u003C/strong> Many companies fail to name a responsible person – this is a violation of the standard.\u003C/li>\u003Cli>\u003Cstrong>Lack of documentation:\u003C/strong> Every inspection and damage must be recorded in writing. Without documentation, there is no proof in the event of a claim.\u003C/li>\u003Cli>\u003Cstrong>Exceeded inspection intervals:\u003C/strong> The 12-month period for expert inspection is binding – even if \"nothing has happened\".\u003C/li>\u003Cli>\u003Cstrong>Self-repair:\u003C/strong> Welding work on racking components requires approval from the manufacturer. DIY repairs can jeopardise structural integrity.\u003C/li>\u003Cli>\u003Cstrong>Missing load capacity plates:\u003C/strong> Every racking bay must carry an up-to-date plate with the maximum shelf load.\u003C/li>\u003C/ol>\u003Ch2>Checklist: How to Prepare for the Racking Inspection\u003C/h2>\u003Cul>\u003Cli>✅ Appoint and train a PRSES\u003C/li>\u003Cli>✅ Label all racks with load capacity plates\u003C/li>\u003Cli>✅ Create a racking register (inventory of all racking systems)\u003C/li>\u003Cli>✅ Document weekly visual inspections\u003C/li>\u003Cli>✅ Mark and block damaged racks immediately\u003C/li>\u003Cli>✅ Keep inspection reports at least until the next inspection\u003C/li>\u003Cli>✅ Appoint a certified racking inspector in good time\u003C/li>\u003C/ul>\u003Ch2>What Does a Professional Racking Inspection Cost?\u003C/h2>\u003Cp>The costs for a racking inspection vary depending on the scope, number of racking bays, and location. As a guideline, you can calculate:\u003C/p>\u003Cul>\u003Cli>\u003Cstrong>Small warehouses (up to 50 bays):\u003C/strong> from approx. €300–600\u003C/li>\u003Cli>\u003Cstrong>Medium warehouses (50–200 bays):\u003C/strong> from approx. €600–1,500\u003C/li>\u003Cli>\u003Cstrong>Large warehouses (over 200 bays):\u003C/strong> individual calculation\u003C/li>\u003C/ul>\u003Cp>Remember: The cost of a racking inspection is disproportionate to the follow-up costs of a racking accident – not to mention personal injury.\u003C/p>\u003Ch2>Conclusion: Racking Inspection is a Management Task\u003C/h2>\u003Cp>Regular racking inspection according to DIN EN 15635 not only protects your employees but also legally safeguards your business. Those who take inspection obligations seriously and implement them professionally minimise risks and create a safe working environment. Use digital tools like \u003Cstrong>RegalCheck\u003C/strong> to simplify your inspection processes and document them seamlessly.\u003C/p>","2026-02-16T08:00:00.000Z","Regalprüfung","regalpruefung","Kreckler GmbH","https://directus.kreckler.shop/assets/6f067913-f0fa-4996-b83d-09cd21224326",[817,824],{"id":152,"title":818,"slug":819,"excerpt":820,"content":821,"publishedAt":822,"category":812,"categorySlug":813,"author":814,"readTime":256,"imageUrl":823},"Ladungssicherung im Regal: So vermeiden Sie Unfälle mit herabfallender Ware","ladungssicherung-im-regal-unfaelle-vermeiden","19.802 Unfälle durch herabfallende Gegenstände allein 2023. Welche technischen und organisatorischen Maßnahmen Ihr Lager sicherer machen — mit konkreten Lösungen und Vorschriften.","\u003Ch2>Die unterschätzte Gefahr: Herabfallende Ware im Lager\u003C/h2>\n\u003Cp>Die Zahlen sind alarmierend: \u003Cstrong>19.802 Arbeitsunfälle\u003C/strong> durch herabfallende Gegenstände zählte die DGUV allein im Jahr 2023 — \u003Cstrong>29 davon endeten tödlich\u003C/strong>. Weitere 15.240 Unfälle standen in direktem Zusammenhang mit Regalsystemen und Paletten. Hinter jeder Zahl steckt ein Mensch, der verletzt wurde, weil Ladungssicherung im Regal nicht ernst genommen wurde.\u003C/p>\n\n\u003Ch2>Rechtlicher Rahmen: Was der Gesetzgeber fordert\u003C/h2>\n\n\u003Ch3>DGUV Information 208-061 (seit Juli 2024)\u003C/h3>\n\u003Cp>Die neue DGUV Information 208-061 ersetzt die bisherige DGUV Regel 108-007 und formuliert klar: \u003Cstrong>„Lagereinrichtungen und Ladungsträger müssen so beladen werden, dass Lagergut nicht heraus- oder herabfallen kann.\"\u003C/strong> Sie umfasst Bau, Betrieb, Prüfung und Instandhaltung von Lagereinrichtungen.\u003C/p>\n\n\u003Ch3>BetrSichV — Betriebssicherheitsverordnung\u003C/h3>\n\u003Cp>Regale gelten als \u003Cstrong>Arbeitsmittel\u003C/strong> nach BetrSichV. Daraus ergibt sich die Pflicht zur \u003Cstrong>jährlichen Inspektion durch eine befähigte Person\u003C/strong> (§10 BetrSichV) sowie eine lückenlose Dokumentation.\u003C/p>\n\n\u003Ch3>Arbeitsschutzgesetz §5 — Gefährdungsbeurteilung\u003C/h3>\n\u003Cp>Jeder Arbeitgeber muss \u003Cstrong>alle Gefährdungen im Lager systematisch erfassen\u003C/strong> und daraus technische, organisatorische und personelle Schutzmaßnahmen ableiten.\u003C/p>\n\n\u003Ch2>Die Physik der Sicherung: Formschluss vs. Kraftschluss\u003C/h2>\n\n\u003Ch3>Formschluss — Die Ware hat keinen Raum zum Bewegen\u003C/h3>\n\u003Cp>Wie ein randvolles Bücherregal: Jedes Stück stützt das nächste. Im Industrieregal erreicht man Formschluss durch:\u003C/p>\n\u003Cul>\n\u003Cli>\u003Cstrong>Palettenanschläge:\u003C/strong> Vordere Begrenzung auf dem Traversenpaar\u003C/li>\n\u003Cli>\u003Cstrong>Durchschubsicherungen:\u003C/strong> Verhindern das Durchschieben von Paletten auf die Gegenseite\u003C/li>\n\u003Cli>\u003Cstrong>Gitterrückwände:\u003C/strong> Vollständige rückseitige Absicherung\u003C/li>\n\u003Cli>\u003Cstrong>Seitenführungen:\u003C/strong> Begrenzen seitliches Verrutschen\u003C/li>\n\u003C/ul>\n\n\u003Ch3>Kraftschluss — Reibung und Pressdruck halten die Ware\u003C/h3>\n\u003Cp>Die Ladung wird auf die Auflagefläche gepresst, was die Reibung erhöht:\u003C/p>\n\u003Cul>\n\u003Cli>\u003Cstrong>Stretchfolie:\u003C/strong> Spiralförmig wickeln, mind. 50 % Überlappung, Palettenfuß mit einwickeln\u003C/li>\n\u003Cli>\u003Cstrong>Umreifungsbänder:\u003C/strong> Horizontale Sicherung gegen seitliches Ausbrechen\u003C/li>\n\u003Cli>\u003Cstrong>Antirutschmatten:\u003C/strong> Zwischen Palette und unterster Lage\u003C/li>\n\u003Cli>\u003Cstrong>Zurrgurte:\u003C/strong> Für schwere, sperrige Güter\u003C/li>\n\u003C/ul>\n\n\u003Ch3>Praxis-Standard: Kombination\u003C/h3>\n\u003Cp>Die beste Sicherung kombiniert beide Prinzipien: Paletten lückenlos im Regal positioniert (Formschluss) \u003Cstrong>plus\u003C/strong> korrekt gefoliete Ladeeinheiten (Kraftschluss).\u003C/p>\n\n\u003Ch2>Technische Lösungen für Ihr Regal\u003C/h2>\n\n\u003Ch3>Durchschubsicherung — Pflicht bei Doppelregalen\u003C/h3>\n\u003Cp>Wenn Regale Rücken an Rücken stehen (Doppelregale), können Paletten beim Einlagern nach hinten durchgeschoben werden und auf der Gegenseite herausfallen. Durchschubsicherungen aus Rohren oder Gitterelementen verhindern das zuverlässig. Typische Breiten: 190, 270 oder 360 cm.\u003C/p>\n\n\u003Ch3>Sicherheitsnetze — Flexibel und kosteneffizient\u003C/h3>\n\u003Cp>Regalsicherungsnetze aus reißfestem Polypropylen sichern offene Regalseiten wie ein Gitter. Standardspezifikation:\u003C/p>\n\u003Cul>\n\u003Cli>\u003Cstrong>Schwere Güter:\u003C/strong> 5 mm Maschenstärke\u003C/li>\n\u003Cli>\u003Cstrong>Leichtere Waren:\u003C/strong> 3 mm Maschenstärke\u003C/li>\n\u003Cli>\u003Cstrong>Maschenweite:\u003C/strong> 45 mm (Sicherheitsstandard)\u003C/li>\n\u003Cli>Norm: DIN EN 1263 (Auffangnetze)\u003C/li>\n\u003C/ul>\n\n\u003Ch3>Anfahrschutz — Die erste Verteidigungslinie\u003C/h3>\n\u003Cp>Staplerkolisionen sind die \u003Cstrong>häufigste Ursache für strukturelle Regalschäden\u003C/strong>. Beschädigte Stützen können \u003Cstrong>zeitverzögert versagen\u003C/strong> — Stunden oder Tage nach dem Anfahren. Vorschriften:\u003C/p>\n\u003Cul>\n\u003Cli>Mindesthöhe \u003Cstrong>40 cm\u003C/strong> (DIN EN 15512)\u003C/li>\n\u003Cli>\u003Cstrong>Nicht am Regal befestigt\u003C/strong>, sondern eigenständig im Boden verankert\u003C/li>\n\u003Cli>Gelb-schwarze Warnmarkierung (DGUV)\u003C/li>\n\u003C/ul>\n\n\u003Ch2>Richtig palettieren: Die Basis der Ladungssicherung\u003C/h2>\n\u003Col>\n\u003Cli>\u003Cstrong>Schwer unten, leicht oben\u003C/strong> — Schwerpunkt möglichst niedrig halten\u003C/li>\n\u003Cli>\u003Cstrong>Gleichmäßige Gewichtsverteilung\u003C/strong> auf der Palettenfläche\u003C/li>\n\u003Cli>\u003Cstrong>Verband packen:\u003C/strong> Lagen versetzt stapeln (Mauerwerksverband) für Verbundwirkung\u003C/li>\n\u003Cli>\u003Cstrong>Palettenrand nicht überragen\u003C/strong> — max. 1 cm Überstand, sonst Kippgefahr\u003C/li>\n\u003Cli>\u003Cstrong>Keine beschädigten Paletten\u003C/strong> verwenden — gebrochene Kufen = Absturzrisiko\u003C/li>\n\u003Cli>\u003Cstrong>Stretchfolie korrekt wickeln:\u003C/strong> Von unten nach oben, Palettenfuß einwickeln, mind. 50 % Überlappung\u003C/li>\n\u003C/ol>\n\n\u003Ch2>Unterweisungspflicht: Was Ihre Mitarbeiter wissen müssen\u003C/h2>\n\u003Cp>Nach \u003Cstrong>§12 Arbeitsschutzgesetz\u003C/strong> muss jeder Arbeitgeber seine Beschäftigten ausreichend unterweisen — bei Einstellung, bei Änderungen und \u003Cstrong>mindestens jährlich\u003C/strong>. Inhalte der Lagerunterweisung:\u003C/p>\n\u003Cul>\n\u003Cli>Maximale Fach- und Feldlasten der Regalanlage\u003C/li>\n\u003Cli>Richtiges Ein- und Auslagern (mittig, nicht schieben, nicht werfen)\u003C/li>\n\u003Cli>Erkennen und Melden von Regalschäden\u003C/li>\n\u003Cli>Korrekte Palettierung und Ladungssicherung\u003C/li>\n\u003Cli>Verhalten bei Schäden und Unfällen\u003C/li>\n\u003C/ul>\n\u003Cp>Ergänzend fordert die DIN EN 15635 \u003Cstrong>wöchentliche Sichtkontrollen\u003C/strong> durch geschultes Lagerpersonal.\u003C/p>\n\n\u003Ch2>Wenn es schiefgeht: Unfallbeispiele aus der Praxis\u003C/h2>\n\n\u003Ch3>Der Domino-Effekt\u003C/h3>\n\u003Cp>Ein Gabelstapler berührt eine Regalstütze bei der Einlagerung minimal. Die erste Regalzeile kippt und reißt benachbarte Regale mit — \u003Cstrong>rund 50 Meter Regalreihe kollabieren\u003C/strong>. Prävention: Anfahrschutz an allen exponierten Stützen, ausreichende Gangbreiten.\u003C/p>\n\n\u003Ch3>Zeitverzögertes Versagen\u003C/h3>\n\u003Cp>Eine Regalstütze wird durch einen Stapler angefahren, der Schaden nicht gemeldet. Stunden später bricht die vorgeschädigte Stütze unter Last — das Regal stürzt ein. Prävention: Schadensmeldepflicht, wöchentliche Sichtkontrollen, Schadenskennzeichnung nach dem Ampelsystem (DIN EN 15635).\u003C/p>\n\n\u003Ch2>Checkliste: Die 5 Säulen der Regalsicherheit\u003C/h2>\n\u003Ctable>\n\u003Cthead>\u003Ctr>\u003Cth>Säule\u003C/th>\u003Cth>Maßnahmen\u003C/th>\u003C/tr>\u003C/thead>\n\u003Ctbody>\n\u003Ctr>\u003Ctd>\u003Cstrong>Technik\u003C/strong>\u003C/td>\u003Ctd>Durchschubsicherung, Gitter, Netze, Anfahrschutz, Palettenanschlag\u003C/td>\u003C/tr>\n\u003Ctr>\u003Ctd>\u003Cstrong>Organisation\u003C/strong>\u003C/td>\u003Ctd>Gefährdungsbeurteilung, Prüfintervalle, Belastungskennzeichnung\u003C/td>\u003C/tr>\n\u003Ctr>\u003Ctd>\u003Cstrong>Person\u003C/strong>\u003C/td>\u003Ctd>Unterweisung, Schulung, Sichtkontrollen durch Mitarbeiter\u003C/td>\u003C/tr>\n\u003Ctr>\u003Ctd>\u003Cstrong>Prüfung\u003C/strong>\u003C/td>\u003Ctd>Wöchentlich Sichtkontrolle + jährlich Experteninspektion\u003C/td>\u003C/tr>\n\u003Ctr>\u003Ctd>\u003Cstrong>Palettierung\u003C/strong>\u003C/td>\u003Ctd>Korrekte Ladeeinheiten, Stretchfolie, keine beschädigten Paletten\u003C/td>\u003C/tr>\n\u003C/tbody>\n\u003C/table>\n\n\u003Ch2>Fazit: Ladungssicherung ist kein Nice-to-have\u003C/h2>\n\u003Cp>Die Kombination aus technischen Sicherungen, organisatorischen Maßnahmen und geschultem Personal macht den Unterschied zwischen einem sicheren und einem gefährlichen Lager. Die Investition in Durchschubsicherungen, Netze und regelmäßige Prüfungen ist \u003Cstrong>verschwindend gering\u003C/strong> im Vergleich zu den Kosten eines einzigen schweren Arbeitsunfalls — von der menschlichen Tragödie ganz zu schweigen.\u003C/p>","2026-03-20T08:00:00.000Z","https://directus.kreckler.shop/assets/e8ba6580-91f0-4450-ba82-40f56fa722b2",{"id":191,"title":825,"slug":826,"excerpt":827,"content":828,"publishedAt":829,"category":812,"categorySlug":813,"author":814,"readTime":136,"imageUrl":830},"Warehouse Safety: Avoid 10 Common Mistakes in Racking Inspection","lagersicherheit-10-haeufige-fehler-regalinspektion","Avoid these 10 typical mistakes in racking inspection and protect your employees and your business from costly consequences.","\u003Ch2>Racking Inspection: Well-Intentioned is Not Always Well-Done\u003C/h2>\u003Cp>Many companies take racking inspection seriously – and yet make avoidable mistakes that can be costly in an emergency. Whether it's a lack of documentation, overlooked damage classes, or insufficient training: we show you the \u003Cstrong>10 most common mistakes\u003C/strong> in racking inspection and how to avoid them.\u003C/p>\u003Ch2>Mistake 1: No PRSES Appointed\u003C/h2>\u003Cp>DIN EN 15635 stipulates that every business with racking systems must appoint a \u003Cstrong>Person Responsible for Storage Equipment Safety (PRSES)\u003C/strong>. This person coordinates all safety-relevant measures related to the racks. In practice, this responsible person is missing in a surprisingly large number of companies.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Appoint the PRSES in writing and ensure appropriate training. The appointment should also be available to the professional association.\u003C/p>\u003Ch2>Mistake 2: Weekly Visual Inspection is Ignored\u003C/h2>\u003Cp>The annual expert inspection alone is not enough. New damage can occur between inspections – due to forklift impacts, overloading, or external influences. \u003Cstrong>Weekly visual inspection\u003C/strong> by trained warehouse personnel is also mandatory.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Create a simple checklist for the weekly walk-through check and document the results digitally.\u003C/p>\u003Ch2>Mistake 3: Damage Not Marked Immediately\u003C/h2>\u003Cp>A damaged racking element is noticed but not immediately marked. Other employees continue to load the rack – with potentially fatal consequences. According to DIN EN 15635, \"Red\" level damage must \u003Cstrong>immediately\u003C/strong> lead to the blocking of the affected bay.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Keep plenty of red barrier tapes and warning signs ready in the warehouse. Train all employees on how to handle detected damage.\u003C/p>\u003Ch2>Mistake 4: Missing or Outdated Load Capacity Plates\u003C/h2>\u003Cp>Every racking bay must carry a clearly visible plate with the \u003Cstrong>maximum shelf load\u003C/strong>. In practice, these plates are often faded, damaged, or simply non-existent. This is a serious violation.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Check all load capacity plates for readability and timeliness. If the racking configuration changes, the plates must be adjusted.\u003C/p>\u003Ch2>Mistake 5: Insufficient Documentation\u003C/h2>\u003Cp>The Industrial Safety Ordinance (BetrSichV) stipulates that \u003Cstrong>all inspections, defects, and measures must be documented in writing\u003C/strong>. Records must be kept at least until the next inspection. Verbal agreements do not count as proof in the event of a claim.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Use a digital inspection report. Tools like RegalCheck enable legally secure documentation including photo documentation.\u003C/p>\u003Ch2>Mistake 6: Inspection Deadlines Exceeded\u003C/h2>\u003Cp>The expert inspection must take place at least \u003Cstrong>every 12 months\u003C/strong>. In the rush of day-to-day business, this date is often forgotten or postponed. This is not just a violation of the standard, but a liability risk.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Set up automatic reminders – at least 8 weeks before the due date, to allow enough time for scheduling.\u003C/p>\u003Ch2>Mistake 7: Self-Repair Without Manufacturer Approval\u003C/h2>\u003Cp>Damaged racking uprights are welded or straightened by the in-house locksmith. This is \u003Cstrong>not permissible\u003C/strong>, as it can impair the statics of the racking system. Repairs and replacements may only be carried out using original spare parts and according to manufacturer specifications.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Always have damaged components replaced with original parts. Document every replacement.\u003C/p>\u003Ch2>Mistake 8: Missing or Damaged Column Protection\u003C/h2>\u003Cp>Racking uprights in areas with forklift or pallet truck traffic require \u003Cstrong>column protection\u003C/strong>. This is often forgotten during installation or not replaced after an impact. Unprotected uprights are the most common cause of racking damage.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Equip all exposed racking uprights with tested column protection and check it regularly.\u003C/p>\u003Ch2>Mistake 10: No Emergency Plan for Racking Damage\u003C/h2>\u003Cp>What happens if a rack is severely damaged by a forklift accident? Many companies have no defined process for such situations. An \u003Cstrong>emergency plan\u003C/strong> regulates who is informed, how blocking occurs, and what steps are taken.\u003C/p>\u003Cp>\u003Cstrong>Tip:\u003C/strong> Create an emergency plan for racking damage and post it clearly in the warehouse. Practice the procedure with warehouse staff.\u003C/p>\u003Ch2>Conclusion: Prevention Saves Costs and Protects Human Lives\u003C/h2>\u003Cp>Each of these mistakes can be avoided with reasonable effort. Invest in \u003Cstrong>training, documentation, and regular checks\u003C/strong> – your employees and your business will thank you. Digital solutions like RegalCheck support you in keeping track and meeting all deadlines.\u003C/p>","2026-03-02T08:00:00.000Z","https://directus.kreckler.shop/assets/81b31d8d-3e54-4030-ac45-90d5f21e8cce"]